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FICEP Excalibur 601DE - Drilling machine for profiles (beams, angles, channels and plates)
  • FICEP has manufactured this machine for more than thirty years and it has become one of the benchmarks for every machine tool manufacturer.

    Automatic CNC beam line for drilling shaped and flat profiles. FICEP Excalibur is the first monospindle gantry drilling line to process beams for the steel construction industry working with the cantilever system. The machine is hanging on and moves along its loading table. This simple and brilliant solution to small and mid-size steel

    Thanks to a set of wheels mounted on bearings, the drilling unit main body slides on a sturdy support crossing the loading table.

    This support is equipped with a rack that and pinion that guarantees the machine precise movement. An electro-mechanical sensor surveys the piece origin and allows to start the working cycle. The piece to be processed does not move and it's strongly clamped in the working position by an automatic double-effect hold-down (top and bottom clamping).

    ADVANTAGES OF THE SYSTEM

    • Reduced footprint. The Excalibur only requires 50% of the space of a conventional beam drilling line.
    • No manual programming is required. The CNC automatically handles the programming of drilling, pointing, tapping, countersinking, milling (Excalibur 12) and scribing (Excalibur 12) operations.
    • No set up. The Excalibur features not one but two hydraulic clamps that are positioned automatically as part of the movable spindle assembly. This eliminates any requirement for the operator to clamp the piece manually.
    • Easy material loading. The parts to be processed can be positioned anywhere along the length of the table datum as the system automatically locates the piece origin prior to drilling.
    • Versatility. Short pieces can be placed along the table in multiples, thereby allowing the operator to continually rotate pieces while the system is drilling.
    • The excellent productivity. Excalibur typically generates the production of 8 to 10 employees with manual methods.
    • High drilling performances. Drilling up to 40mm holes. The spindle’s 3500 RPM speed allow the use of high performance carbide insert tools that require higher spindle feeds and speeds.(Excalibur 12).
    • Remote system diagnostics. FICEP control system features remote diagnostic capability. Through a simple phone or network connection, our service support team can perform the same diagnostic routines that we could perform if we were standing at your drill.
    • Automatic compensation for out of square sections. The material probe contact location is totally programmable. This, in conjunction with our software for out of square sections, eliminates the need for the operator to try to determine where the section’s zero point is located and then have to manually manipulate the CNC program. This feature can also be used to address sections that have been coped prior to drilling.
    • Positioning accuracy. The spindle axes positioning is guaranteed by ball screw and CNC controlled servo-motor, the spindle-holding carriage slides on self-lubricating high precision prismatic guides.
    • Drills can be internally and/or externally lubricated thanks to a centralised pressure system installed on board of the machine.
    • The machine moves over the floor level without interfering with drill chips or with anything else lying on the floor.

ficep spa
Gazzada Schianno, Varese
T/F : +852 25446888 | +852 25445123

Hubungi Perusahaan | Detail Kontak


FICEP Orinet 601DF monospindle drilling unit
  • The ORIENT DF monospindle beam drilling machines are equipped with automatic tool-changer on each head and, thanks to the complete “closed loop” electronic control, in addition to drilling they can also carry out milling, tapping, countersinking and scribing in order to mark material with part numbering or layout marking for welding and fit up purposes.

    Machine features

    • Automatic and centralized lubrication system
    • Hydraulic Power pack and CNC developed with field bus technology (CAN-bus)
    • FICEP Minosse CNC unit with multi axes multi tasking control for the highest performances
      FICEP ORIENT DF beam drill machines can be combined with Ficep saws (DFB) to carry out straight or mitred cuts (+45/-60 degrees) or with plasma or oxy thermal cutting units (DFRC) to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section which cannot be done by a sawing unit.

ficep spa
Gazzada Schianno, Varese
T/F : +852 25446888 | +852 25445123

Hubungi Perusahaan | Detail Kontak


FICEP 603/1003/2003DD - Endeavour model 3 spindles drilling machine for beams
  • The latest in beam processing

    FICEP Endeavour is a new three spindle drilling line for the processing of beams and shaped rolled sections with small and large dimensions. With the new innovations and the modular structure it is a significant step forward in beam processing. There are six different sizes available covering material sizes from 610mm x 305mm up to 2515mm x 1015mm.

    The Endeavour is compact, essential, linear and veryhigh tech with its new Direct Drive motors. The power of the motor and the speed of positioning together with the new rack and pinion driving cinematics give a feeling of silence and speed under control never felt before. There are two working heights available for installation.

    New auxiliary axes

    The three spindles are optionally equipped with a new additional auxiliary axis that allows independent control of the spindle over a 250 mm stroke. By this method with the beam being stationary we can maximize the utilization of each spindle within the stroke. Whilst drilling on one side/flange it is possible to perform other operations that require an interpolation on one of the other sides of the beam being processed.

    New innovations have been implemented in Endeavour design to increase the productivity.

    • Faster drilling speeds at minimum cost with indexible tools
    • New helical milling features (min-max diameter)
    • New milling applications for copes
    • Weld preparation possibility
    • Faster scribing speed
    • New universal tool holder
    • Slotting in any direction
    • Automatic detection of the profile size
    • Processing of tapered beams
    • Option for camber and unequal flanges

     Milling examples made with Endeavour's auxiliary axes.

    drill millingDrill milling

    Drilling, milling and cutting with combined machines.

    Endeavour can be easily coupled with band saws and coping robots to create very powerfull and flexible working units managed with one CNC control unit to cover e.g.:

    • Straight or mitred cuts (+45/-60 degrees)
    • plasma or oxy thermal cutting to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section.

    Drill saw combination DD

ficep spa
Gazzada Schianno, Varese
T/F : +852 25446888 | +852 25445123

Hubungi Perusahaan | Detail Kontak


FICEP Orinet 1201DF monospindle drilling unit
  • The ORIENT DF monospindle beam drilling machines are equipped with automatic tool-changer on each head and, thanks to the complete “closed loop” electronic control, in addition to drilling they can also carry out milling, tapping, countersinking and scribing in order to mark material with part numbering or layout marking for welding and fit up purposes.

    Machine features

    • Automatic and centralized lubrication system
    • Hydraulic Power pack and CNC developed with field bus technology (CAN-bus)
    • FICEP Minosse CNC unit with multi axes multi tasking control for the highest performances
      FICEP ORIENT DF beam drill machines can be combined with Ficep saws (DFB) to carry out straight or mitred cuts (+45/-60 degrees) or with plasma or oxy thermal cutting units (DFRC) to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section which cannot be done by a sawing unit.

ficep spa
Gazzada Schianno, Varese
T/F : +852 25446888 | +852 25445123

Hubungi Perusahaan | Detail Kontak


FICEP - Automatic CNC Drilling Systems combined with Coping Unit

The Endeavour/LIberty/Orient beam drill machines can be combined with plasma or oxy robotic thermal cutting units (FRC) to automatically generate such typical task as coping, flange thinning, rat holes, weld preps, and splitting of beam into tees. This combination of drilling and cartesian robotic coping represents a unique solution. If there is a unique or difficult torch path requirement, even on a long profile, the Ficep Robot is up to the challenge.

ficep spa
Gazzada Schianno, Varese
T/F : +852 25446888 | +852 25445123

Hubungi Perusahaan | Detail Kontak


FICEP Automatic Three spindle CNC beams drilling line - Liberty Model

FICEP Endeavour is a new three spindle drilling line for the processing of beams and shaped rolled sections with small and large dimensions. With the new innovations and the modular structure it is a significant step forward in beam processing. There are 4 different sizes available covering material sizes from 610mm x 305mm up to 2030mm x 610mm.

 

New innovations have been implemented in Endeavour design to increase the productivity.

  • Faster drilling speeds at minimum cost with indexible tools
  • New helical milling features (min-max diameter)
  • New milling applications for copes
  • Weld preparation possibility
  • Faster scribing speed
  • New universal tool holder
  • Slotting in any direction
  • Automatic detection of the profile size
  • Processing of tapered beams
  • Option for camber and unequal flanges

ficep spa
Gazzada Schianno, Varese
T/F : +852 25446888 | +852 25445123

Hubungi Perusahaan | Detail Kontak


FICEP multispidle CNC gantry drilling maching for beams
  • The latest in beam girder processing

    FICEP ENDEAVOUR GANTRY drill is the ultimate technology designed by FICEP for the processing of welded girder beams and welded structures of large dimensions.

    Typically in the fabrication of steel bridges or big trusses the finished part reaches dimensions that could be covering volumes of 4000 mm x 2000 mm with lengths that could reach 35.000 mm.

    Bridge girders could be cambered and curved along the length, box girders might require patterns of holes or also face milling, tub girders require to be positioned and handled with care to drill patterns for splice plates on the flanges and on the web, trusses might need to be faced mill and drilled on the connection points.

    All the above mentioned parts have something in common apart from the machining operations that is the weight, the volume occupied and the difficulty to handle shape and geometry.

    The Endeavour gantry girder drill over pass this issue by avoiding the material movement through the machine like in the traditional beam lines. The Gantry structure simply moves around the piece itself. The modular, beam frame accommodates up to three very high tech Direct Drive spindles. The power of the motor and the speed of positioning together with the new rack and pinion driving cinematics give a feeling of silence and speed under control never felt before.

    New auxiliary axes

    The three spindles are optionally equipped with a new additional auxiliary axis that allows independent control of the spindle over a 250 mm stroke. By this method with the beam being stationary we can maximize the utilization of each spindle within the stroke. Whilst drilling on one side/flange it is possible to perform other operations that require an interpolation on one of the other sides of the beam being processed.

    New innovations have been implemented in Endeavour GANTRY design to increase the productivity.

    • Faster drilling speeds at minimum cost with indexible tools
    • New helical milling features (min-max diameter)
    • New milling applications for copes
    • Weld preparation possibility
    • Faster scribing speed
    • New universal tool holder
    • Slotting in any direction
    • Automatic detection of the profile size
    • Processing of tapered beams
    • Option for camber and unequal flanges

     

ficep spa
Gazzada Schianno, Varese
T/F : +852 25446888 | +852 25445123

Hubungi Perusahaan | Detail Kontak


Gun Drilling

We have the capacity to drill at angles, the sample below is a 6mm gun drill hole drilled at 30 degrees.

metal drilling pty , Ltd
Thomastown, Victoria

Drilling



Drilling is an essential fabrication process that allows bolting a steel structure together. The art of drilling has been known to humans for over 35,000 years. A lot has changed since a pointed rock was spun between the hands and now we have access to highly sophisticated machinery. For steel fabrication purposes we use a radial table drill for drilling holes in plates and magnetic base drills for drilling holes in beams.

     When drilling holes it is essential to keep the centres within a ±1 mm industry standard tolerance so that 2 different beams bolt together with ease. We set the standards higher by performing diagonal tolerance checks of also ±1 mm.

     In the nearest future we will be purchasing a numerically controlled drilling line which will allow us to drill holes quicker and at an even higher tolerance.

polsteel
Isleworth, Lomdon

Drilling

Our CNC machines can provide in-house punching, notching, and drilling allowing you productive time on your floor.

westfield steel
Westfield, Indiana

Drilling

Our processing facility incorporates a Kaltenbach heavy duty KDX 1215, three axis, 5 tool per spindle, NC drilling system.

This fully automated drilling line is computer controlled allowing fast, precise drilling of up to three holes simultaneously. The machinery is capable of processing NC and other compatible data sent directly from the customers CAD software.

This drill can be used in conjunction with our shot-blasting, painting, and saw lines to produce fully processed structural sections and hollow sections quickly and accurately.

For further details of processing services available, please contact our sales team on 01708 522 311.

rainham steel , Co. LTd
Essex, London

Drilling

Our two saw and drill lines give you added flexibility when drilling. Seven CNC controlled axes allow superior accuracy. Drilling is available on both the horizontal and vertical plane of long products in one pass. Material can also be cut/mitre cut to length as part of the same process, as well as offering tapping and countersinking further reducing overall costs and leadtimes to delivery.

john parker & son , Ltd
Canterbury, Kent

Drilling

In addition to our heavy metal profiling services, Acumen Steel Processing provides metal drilling and countersinking services. We can drill an existing product, or we can combine our heavy steel profiling and metal profiling services with our metal drilling services to provide you with the end product you desire.

acumen steel processing
Strathclyde, Motherwell

Drilling

Our in-house design team have "Strucad" Structural Steel draughting machines, directly linked to our FICEP 903 BD 3 Spindle CNC saw and Drilling Line machine and FICEP CNP PA 803 PLATE machine

kiernan structural steel , Ltd
Co. Longford, Longford

Drilling

Our 175 Tonne metalworker, is one of the largest in the region. It is capable of punching 57mm dia holes in 22mm thick material. We do also offer a drilling service as part of our service range.

phoenix steel , Ltd
New Castle, New Castle
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