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  • PROFILE CNC MACHINE

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    FICEP has manufactured this machine for more than thirty years and it has become one of the benchmarks for every machine tool manufacturer. Automatic CNC beam line for drilling shaped and flat profiles. FICEP Excalibur is the first monospindle gantry drilling line to process beams for the steel construction industry working with the cantilever system. The machine is hanging on and moves along its loading table. This simple and brilliant solution to small and mid-size steel Thanks to a set of wheels mounted on bearings, the drilling unit main body slides on a sturdy support crossing the loading table. This support is equipped with a rack that and pinion that guarantees the machine precise movement. An electro-mechanical sensor surveys the piece origin and allows to start the working cycle. The piece to be processed does not move and it's strongly clamped in the working position by an automatic double-effect hold-down (top and bottom clamping). ADVANTAGES OF THE SYSTEM Reduced footprint. The Excalibur only requires 50% of the space of a conventional beam drilling line. No manual programming is required. The CNC automatically handles the programming of drilling, pointing, tapping, countersinking, milling (Excalibur 12) and scribing (Excalibur 12) operations. No set up. The Excalibur features not one but two hydraulic clamps that are positioned automatically as part of the movable spindle assembly. This eliminates any requirement for the operator to clamp the piece manually. Easy material loading. The parts to be processed can be positioned anywhere along the length of the table datum as the system automatically locates the piece origin prior to drilling. Versatility. Short pieces can be placed along the table in multiples, thereby allowing the operator to continually rotate pieces while the system is drilling. The excellent productivity. Excalibur typically generates the production of 8 to 10 employees with manual methods. High drilling performances. Drilling up to 40mm holes. The spindle’s 3500 RPM speed allow the use of high performance carbide insert tools that require higher spindle feeds and speeds.(Excalibur 12). Remote system diagnostics. FICEP control system features remote diagnostic capability. Through a simple phone or network connection, our service support team can perform the same diagnostic routines that we could perform if we were standing at your drill. Automatic compensation for out of square sections. The material probe contact location is totally programmable. This, in conjunction with our software for out of square sections, eliminates the need for the operator to try to determine where the section’s zero point is located and then have to manually manipulate the CNC program. This feature can also be used to address sections that have been coped prior to drilling. Positioning accuracy. The spindle axes positioning is guaranteed by ball screw and CNC controlled servo-motor, the spindle-holding carriage slides on self-lubricating high precision prismatic guides. Drills can be internally and/or externally lubricated thanks to a centralised pressure system installed on board of the machine. The machine moves over the floor level without interfering with drill chips or with anything else lying on the floor.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123

  • TPHD SERIES MULTI-SPINDLE CNC HIGH-SPEED DRILLING MACHINE FOR STEEL PLATES

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    Applicable industry: Used for the drilling processing for tube plate, clapboard and flange, in petrochemical, boiler, and wind power flange industries,also for joint plates in building,bridge,iron tower,etc. Product feature: 1.Heavy-load linear roller guide pairs are equipped on two sides of the machine bed respectively.The longitudinal movement of the gantry’s two sides is driven synchronously via AC servo motor and precise ballscrew pair of big pitch. 2.Two movable slides are equipped on the cross beam of gantry.The sliders are guided by two linear roller guide pairs and driven by AC servo motor and precise ballscrew pair of big pitch respectively. 3.The slides on the cross beam are equipped with vertical CNC feeding ram-type drilling spindle,which adopts special conversion motor with haeavy load for spindle.The motor drives the spindle via synchronous belt.The drilling spindle adopts Taiwan precision spindle (innercooling) with disk spring automatic broach mechanism,hydraulic cylinder loosing cutter,very convenient to change shank. 4.The machine is equipped with hydraulic system to finish the hydraulic balance of vertical ram and hydraulic cutter loosing of spindle. 5.It adopts FAGOR8055 CNC system of Spain,equipped with RS232 interface and LCD screen.The automatic programming provided can not only generate processing programs automatically,but also preview hole position before drilling. 6.It is equipped with chain-plate type automatic chip-conveyor and chip collection trolley.The cooling system is equipped with paper filer,high-pressure innercooling pump and low-pressure outercooling pump,which are used for innercooling or outercooling of cutter.   Product Basic Parameter: Model TPHD4040 TPHD5050 Max size of work piece(mm) Max.hole distance L×W(mm) 4000×4000 5000×5000 Max.thickness (mm) 200 Worktable Width/distance of T notch 28/500 28/550 Drilling spindle Quantity One or more (By customers’ request) Max. diameter of drilling Φ50mm Taper hole of spindle BT50 Rotating speed(rpm) 120~480 (Stepless speed adjustment) Max.feed stroke(mm) 350 Feeding speed(mm/min) 0~4000 (Stepless speed adjustment) Motor power(kW) 5.5 Positioning precision X、Y axis ≦0.1/ (full length) Re-positioning precision X、Y axis ≦0.1 Motor power(kW) Servo motors X axis 2 Y axis 1.5 Z axis 1 Motor for swarf conveyor 0.75 Motor for cooling pump 0.25 Type of chip-conveyor Chain-plate type Quantity of chip-conveyor 2 Chip-removal speed(m/min) 1 CNC system Spain FAGOR8055 CNC system Net weight(kg) ≈30000 ≈40000 Overall dimensions(L×W×H)(mm) 7280×7050×3200 8280×8050×3200
    • No.8299,Jingshi Road Jinan
    • 8653155611277
    • 8653155611266

  • VERNET BEHRINGER /VP-X ANGLE LINE

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    Vernet Behringer (France) Angle Beamline, Punch, Stamp, Shear for Tower Manufacture & Processing Angles Ultra Fast How ideal would it be to have an automation option as follows: Vernet Behringer experience in angle punching from 1882 Modular machine with marking, punching, drilling, notching, shearing, sawing and heel milling combinations for angles from 30 x 3 mm to 350 x 40 mm Fastest angle machine on the market Can punch holes in 0.5 seconds Shear angle profiles in 1 second Angle processing in ^ position Superior productivity/running costs ratio for short punches: rigid and price effective Tower manufactures angle line preferred supplier Lowest cost per part for tower manufacturing Highest capacity per machine for tower manufacturing
    What it Does Q1. How will the Vernet-Behringer VP-X Angle Beam Line grow my business?
    A1. Extend your availability and realise financial gains without increasing labour requirements or footprint from investing in another machine, such as a coping robot. Instead of up-skilling your labour, up-skill your automation to remove man hours from your fabrication process.   Eliminate the concern of where to put all of this added functionality; it is now in a single machine that will be utilised for tasks previously done manually, on a coping robot or beamline.
    Q2. What makes the Vernet-Behringer better than my known choice for a CNC angle line for tower manufacture?
    A2.  Modular machine with marking, punching, drilling, notching, shearing, sawing and heel milling combinations for angles from 30 x 3 mm to 350 x 40 mm
    Q3. Why do punches last longer and cost less than other angle machines punching consumables?
    A3. Unique design on the market for angle processing in ^ position (toe of angle down), offering the best productivity/running costs ratio for short punches: rigid and price effective.
    How it Works Bringing this capability into your workshop does more than simply increase output at a lower cost. It does it to such exceptional effect that it will place your business head and shoulders above your peers. Modular machine with marking, punching, drilling, notching, shearing, sawing and heel milling combinations for angles from 30 x 3 mm to 350 x 40 mm.    - VP-X Angle line can punch or drill or a combination of both  - Unique design on the market for angle processing in ^ position, offering the best productivity/running costs ratio  - Use of short punches: rigid and price effective  - Excellent ergonomics for quick tool changing  - Latest hydraulic technology and design to increasing punching and shearing times up to 40%  - Designed and manufactured for rough & tough working environments  - Top reliability  - Adaptation for low/high temperatures  - Heavy Duty conveyors  - Reduced maintenance with easy access  - User-friendly software suite for easy part import and programming with 3D display.
    1. VP-X Brochure 2. Who We Are Presentation PDF 3. VP-X & VP-2X Presentation PDF 4. VB Steel Fab Presentation PDF 5. Vernet Behringer VP-2X Presentation PDF 6. Partners 4 Steel Brochure PDF 7. Vernet Behringer Brochure PDF 8. SMS Metalworking Machinery Capabilities & Brochure
    Profit & Proof What would your tendering look like if your business were faster in fabrication?  Would you make more money or win more work?
    Ask us to demonstrate why Vernet Behringer have the best angle machine on the market for tower manufacturers.
    Increases: Utilisation, capacity and availability as well as demonstrated flexibility with accompanying growth in margin. 
    Reduces: Man hours and cost per ton to process and fabricate.
    Ensuring correct selection of any new asset is crucial, for both efficient use of capital and relevance of the automation process. SMS will work with you to apply the necessary metrics that will highlight what improvements can be made as well as how to achieve them. Auditable, deliverable, measurable and evidence based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man hours reduced from a Vernet-Behringer structural steel beam line. The SMS Flexibility Study will evaluate your current position and on going strategy, we will then assess any gaps to successfully deliver to your business and your clients.

    Click the case studies to see the positive gains your competitors are making: 
    1. Avoid suffering from buying the wrong Beam Line 2. Get Metal Work and Keep It 3. How Does Your Business Select the Correct Machine 4. How Do I Recognise Good Advice for my Business?   Ask to see time studies and software demonstrations today.     
    • - Sidney
    • 61 08 61605963
    • +61 08 61605963

  • DRILLING UNIT

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    The latest in beam processing FICEP Vanguard is a new three spindle drilling line for the processing of beams and shaped rolled sections. With the new innovations and the modular structure it is a significant step forward in beam processing. The Vanguard is compact, essential, linear and veryhigh tech with its new Direct Drive motors. The VANGUARD beam drilling lines are equipped with automatic tool-changer on each head and in addition to drilling they can also carry out milling, tapping, countersinking and scribing in order to mark material with part numbering or layout marking for welding and fit up purposes. The VANGUARD can be easily coupled with band saws and coping robots to create very powerfull and flexible working units managed with one CNC control unit to cover e.g.: straight or mitred cuts (+45/-60 degrees) plasma or oxy thermal cutting to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123

  • TRADE MAX FLEXIBLE ARM TAPPING MACHINE WITH PNEUMATIC DRIVEN

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    AQ-08-950 AQ-12-950 AQ-16-1000 SPECIFICATIONS : MODEL FOR TAP SPEED (rpm) WORK RANGE WEIGHT (kg) AQ-08-950 M2~M8 700 Rmax 950 mm
    Rmin 100 mm 16 AQ-12-950 M3~M12 400 16 AQ-16-1000 M3~M16 300 Rmax 1000 mm
    Rmin 100 mm 24 AQ-20-1000 M3~M20 150/400 25 AQ-22-1000 M3~M22 120/300 25 AQ-24-1000 M3~M24 100/300 25 AQ-27-1000 M3~M27 70/220 25 Standard Accessories : Air tapping spindle, Parallel arm, Table mounting column, Air filter unit, Choose any six safety clutch tapping adapters, Radial jib.   AS Series SPECIFICATIONS : MODEL FOR TAP SPEED (rpm) WORK RANGE WEIGHT (kg) AS-08 / 1400 M2~M8 700 Rmax 1400 mm
    Rmin 100 mm 21 AS-12 / 1400 M3~M12 400 21 AS-16 / 1400 M3~M16 300 26 AS-20 / 1400 M3~M20 150/400 27 AS-22 / 1400 M3~M22 120/300 27 AS-24 / 1400 M3~M24 100/300 27 AS-27 / 1400 M3~M27 70/220 27 Standard Accessories : Air tapping spindle, Parallel arm, Table mounting column, Air filter unit, Choose any six safety clutch tapping adapters, Radial jib, Increases arm reach by 500mm. AT Series SPECIFICATIONS : MODEL FOR TAP SPEED (rpm) WORK RANGE WEIGHT (kg) AT-08 / 1900 M2~M8 700 Rmax 1900 mm
    Rmin 100 mm 23 AT-12 / 1900 M3~M12 400 23 AT-16 / 1900 M3~M16 300 27 AT-20 / 1900 M3~M20 150/400 38 AT-22 / 1900 M3~M22 120/300 38 AT-24 / 1900 M3~M24 100/300 38 AT-27 / 1900 M3~M27 70/220 38 Standard Accessories : Air tapping spindle, Parallel arm, Table mounting, column, Air filter unit, Choose any six safety clutch tapping adapters, Radial jib, Increases arm reach by 500mm.   Standard Accessories : Hydraulic tapping spindle, Parallel arm, Table mounting column, Choose any six safety tapping adapters, Work Table.
    • Komp. Ruko Harmoni Mas Blok D No. 45, Jl. Terusan Bandengan Utara Kota Adm. Jakarta Utara
    • +62 21 6604409
    • +62 21 6626768

  • PLATE DRILLING

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    Overview The Ficep Gemini is the complete plate working solution for fabricators and manufacturers of all sizes. The inbuilt flexibility of the Gemini concept means that you only buy the machine you need. Gemini will give you the lowest cost due to its maximum flexibility, high productivity and minimal floor space. The focus of the Gemini design is to provide the shortest floor to floor times for your standard work with lowest cost tooling and flexibility for the occasional and unusual. The Gemini handles from light to heavy plate for thermal cutting, marking, milling, drilling, tapping, beveling and more all on one system with unprecedented accuracy. Cutting Supplied with plasma and optional oxy-fuel torches, depending on the model the Gemini can cut plates from 1/8” (3 mm) to 12” (305 mm) in steel and from 1/8” (3 mm) to 1-1/2” (40 mm) in stainless, brass and aluminum. Machine repeatability of .004” (.1 mm) ensures quality parts for better fit up and less welding time. For heavy plate work, the Gemini can be supplied with up to three oxy-fuel torches for accurate stripping or multiple part cutting. The HD and XD Geminis can also be fitted with two plasma or oxy-fuel bevel heads or one of each. Beveling The Gemini can make weld preps either by milling, plasma or oxy beveling. For precision bevels, milling is more accurate and for small internal bevels is often faster. In some cases the mechanical beveling on the Gemini can eliminate the need for plasma beveling. A big advantage of machining is that tapering for but welds of different thicknesses and J groove bevels can also be produced. Where applicable J preps can halve the welding time compared to conventional Y or K preparation For variable bevels, large parts and K preps, plasma beveling is the most economical process and the Gemini bevel head is one of the most flexible available. For heavy plate work auto- rotating triple oxy heads are available Marking and scribing The Gemini can be furnished with a wide variety of marking devices depending on your needs. Fabrication and bending lines can be indicated with a scribing tool, plasma or flame powder marking. Identification marks and part numbers for fabrication can be added with the scribing tool, plasma marker or a pin marker. Deeper marking suitable for viewing after painting or galvanizing can be performed with a scribing tool . Locations for the positioning and welding of parts with reference points are produced with the scribing tool. You can even scribe the part number of the matching part so that the component becomes it's own traveling assembly instruction. In many cases for large fabrications the savings in time and errors from marking out on the machine are so large that they can pay for the machine even without cutting and machining savings. Drilling and Tapping The precision of the Gemini provides unprecedented accuracy of both hole to hole and hole to edge locations. The high speed positioning with wide area clamping provides very high productivity. For larger holes the Gemini's helical milling and thread milling capabilities provide superior hole quality at vastly reduced tooling cost compared to standard drilling techniques. This can even be done even in 500 Br. material if needed. Gemini can mill holes with exceptional accuracy (<0.004” (.1 mm) tolerance on diameter and concentricity. For many applications, tapped or shaped holes in the components can reduce welding, fitting and assembly time. Special holes for coach bolts, plow bolts and blade bolts can also be produced in one setup. This is especially useful in mining and earth-moving equipment. For tapping, the digital control system provides high quality threads on tapped holes as small as 1/8” (3 mm) for cable clips, etc. and up to 15/16” (22 mm) for structural bolts. In hard materials or holes up to 350 diameter thread milling is a very simple way of producing high quality threads with low tooling costs. Surface and slot milling On machine parts and many structural detail items, slotted holes, milled bearing or mating surfaces, etc. are required. The accuracy of the Gemini in both cutting and machining means that many of these operations can be performed on the stock plate, thus eliminating the expense, handling cost, floor space and lead-time of secondary operations. For fabrication the milling of weld prep surfaces can drastically reduce welding costs. For example milling the profile of a column into a base plate can reduce welding time by 75% because you can guarantee full contact from the column to the base plate. For seal surfaces for example on flame proof cabinets not only can we guarantee a flat seal mounting surface but if necessary an O-ring groove can be machined into the surface. A unique capacity of the Gemini is precision tab and slot preparation. Often tab and slot assembly is difficult to work with plasma cut slots because the tolerance on the slot needs to be so large that the accuracy of the assembly is compromised. A milled slot can be made to exactly fit the tab so assembly fit-up is much tighter therefore dimensional accuracy of the final assembly is much higher.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123

  • CNC PLATE MILLING

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    This plasma drill processing line is designed for wide plates and is suitable for: Bridge and viaduct manufacturers Heavy structural steel manufacturers Agricultural and earth moving / mining equipment manufacturers The Tipo A lines can carry out in one step the main operations required in the steel construction industry such as drilling, milling, pointing, tapping, marking, scribing and plasma/oxy cutting with the following advantages: Reduced overall dimensions Reduction of material handling steps Unloading the finished parts while the system is processing High speed drilling with carbide tools High performance plasma cutting with various torch options Ability to process multiple operations such as drilling, countersinking, tapping, etc. One rack and pinion measuring system for all operations guarantees accuracy Powerful nesting software for material and processing optimization The FICEP CNC plate system Tipo A are composed of substantial bridge style box frames. Two independent drilling heads are positioned by ball screws to the programmed locations. Each head has a 19 kW (25 HP) motor, with high spindle speed (3,000 RPM) to accommodate today’s high performance tools. Additional features include: Double tool change system with 6 positions CNC controlled marking unit with 38 positions Plasma cutting torch positions on the same axis as the drilling head Possibility to install an optional second thermal cutting torch CNC controlled double carriage with pinchers to keep the material along the virtual datum line during processing, to accomodate also plates that have very bad side mill edges Automatic swarf conveyor for the drilling unit. Infeed and outfeed roller conveyors for 6 mt. long plates or optionally longer on request In the Tipo A 25LG Ficep has included the lateral gripper to reduce overall dimensions significantly.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123

  • VERNET BEHRINGER /HDX BEAMLINE

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    Vernet Behringer (France) HDX Beamline with 3 Spindles & Automatic Layout Marking on 4 Sides of all Beams, Channels & Angles for Ultra fast Drilling Mark out cleat positions for assembly and welding onto the beam, on all four sides of the beam to lower man hours from your fabrication process Plasma cut holes into web and flange Bevel cut end of flanges to prepare beam for full penetration welding Drill holes > than 40mm in all profiles including welded beams Cut slots into web, flanges and square tubing so add on parts can be welded into the slot Plasma or oxy cut various coping applications The Vernet Behringer HDX beamline will deliver this with lights-out automation.  Learn how to re-task 350 man hours for every 150-ton project.

    What it Does Q1. How does the Vernet-Behringer beam line grow my business?
    A1. Extend your availability without extending labour requirement or footprint from investing in another machine, like a coping robot, and still realise the financial gains. Instead of up skilling your labour and head count, up skill your automation that will remove man hours from your fabrication process.   Remove the concern for where am I going to put all of this added functionality? It will all stand in one spot in a single machine, which will be utlised for tasks previously done by hand or on a coping robot.

    Q2. What makes the Vernet-Behringer better than my known choice for a beam-line?
    A2.  Have you noticed how many beam lines installed in Australia are under utilised? Fabrication has seen frequent improvements in method, these have been technology driven. Vernet-Behringer has incorporated the sum of this knowledge into one machine to bring full utilisation to the workshop and deliver a marked reduction in man hours from your fabrication. The added confidence of flexibility and availability reduces cost per ton and increases capacity and man hour return.
    Q3. How does it deliver efficiency and improvements?
    A3. Unification and consistency. The assuredness knowing your product will satisfy your client and their schedule whilst improving your contract value is precisely what a competitive advantage is. The traditional experience when winning new work is fraught with stress: How do I deliver this with my current resources? Can I meet the schedule? Will the project make me money? Designing a program with confidence when you have none, because you are struggling to answer these questions, limits both your ability to win new work and to grow your business. Removing this uncertainty with an assured capability and option to re-task manual labour significantly changes your competitive position.

    How it Works The variety of tasks that every structural fabricator has traditionally relied upon manual labour to carry out can now be automated on a Vernet-Behringer beam line. This can now be fully automated. Extensive testing, proving and delivery in all aspects over a number of years in fabricators workshops has built a diverse specification to meet your business performance outcomes and provide the competitive edge from automating. 1. Vernet Behringer HDX Beamline Brochure 2. Vernet Behringer Steel Processing Machinery Brochure 2016 3. View VB Steel Fab Presentation PDF 4. View Vernet Behringer HD-X Presentation PDF 5. View Partners 4 Steel Brochure PDF 6. SMS Metalworking Machinery Capabilities & Brochure    
    Profit & Proof Your business can now make you money whilst you sleep. How? Vernet-Behringer clients are loading up 8 meters of steel on the in feed stock-yard that can be processed using the full functionality of the beam line in a lights out operation. The following morning shift arrives with beams prepared for fabrication. Increases: Utilisation, capacity and availability as well as demonstrated flexibility with accompanying growth in margin.  Reduces: Man hours and cost per ton to process and fabricate. Ensuring correct selection of any new asset is crucial, for both efficient use of capital and relevance of the automation process. SMS will work with you to apply the necessary metrics that will highlight what improvements can be made as well as how to achieve them. Auditable, deliverable, measurable and evidence based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man hours reduced from a Vernet-Behringer structural steel beam line. The SMS Flexibility Study will evaluate your current position and on going strategy, we will then assess any gaps to successfully deliver to your business and your clients.

    Click the case studies to see the positive gains your competitors are making: 
    1. Re-task 35 man hours every 15 ton of fabricated steel! 2. Re-task 25 man hours for every 500 add-on parts fabricated and assembled! 3. Avoid Suffering From Buying The Wrong Beam Line 4. Three spindle beam line comparison to single spindle beam line Case Study 5. Get Metal Work and Keep It 6. How Does Your Business Select the Correct Machine?

    Ask to see time studies and software demonstrations today.
        
    • - Sidney
    • 61 08 61605963
    • +61 08 61605963

  • FLOOR DRILL PRESS 32MM SWING 740MM

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    Smooth running and powerful electrical motor SeparateEMERGENCY-STOP push button 400 volt types withright-handed/left-handed rotation Drilling depth stop Precisely worked working table with diagonally running T-slots Theworking table can be turned by 360deg. V-belt cover with safetyswitch V-belt tensioning device Long, ergonomic aluminiumdie-cast sleeve lever made of one piece with Softgrip handles
    • Kawan Lama Building, Jl. Puri Kencana No.1 Kota Adm. Jakarta Barat
    • +62 21 5828282
    • +62 21 5820088

  • FICEP AUTOMATIC CNC DRILLING LINE FOR BEAMS, PROFILES, CHANNEL, AND PLATES (WITH SCRIBING, LAYOUT MARKING AND STAMPING FUNCTIONS)

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    The latest in beam processing FICEP Vanguard is a new three spindle drilling line for the processing of beams and shaped rolled sections. With the new innovations and the modular structure it is a significant step forward in beam processing. The Vanguard is compact, essential, linear and veryhigh tech with its new Direct Drive motors. The VANGUARD beam drilling lines are equipped with automatic tool-changer on each head and in addition to drilling they can also carry out milling, tapping, countersinking and scribing in order to mark material with part numbering or layout marking for welding and fit up purposes. The VANGUARD can be easily coupled with band saws and coping robots to create very powerfull and flexible working units managed with one CNC control unit to cover e.g.: straight or mitred cuts (+45/-60 degrees) plasma or oxy thermal cutting to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123