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00Beam drilling machineries

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Produk terkait

  • CNC DRILLING MACHINE
    The latest in beam girder processing FICEP ENDEAVOUR GANTRY drill is the ultimate technology designed by FICEP for the processing of welded girder beams and welded structures of large dimensions. Typically in the fabrication of steel bridges or big trusses the finished part reaches dimensions that could be covering volumes of 4000 mm x 2000 mm with lengths that could reach 35.000 mm. Bridge girders could be cambered and curved along the length, box girders might require patterns of holes or also face milling, tub girders require to be positioned and handled with care to drill patterns for splice plates on the flanges and on the web, trusses might need to be faced mill and drilled on the connection points. All the above mentioned parts have something in common apart from the machining operations that is the weight, the volume occupied and the difficulty to handle shape and geometry. The Endeavour gantry girder drill over pass this issue by avoiding the material movement through the machine like in the traditional beam lines. The Gantry structure simply moves around the piece itself. The modular, beam frame accommodates up to three very high tech Direct Drive spindles. The power of the motor and the speed of positioning together with the new rack and pinion driving cinematics give a feeling of silence and speed under control never felt before. New auxiliary axes The three spindles are optionally equipped with a new additional auxiliary axis that allows independent control of the spindle over a 250 mm stroke. By this method with the beam being stationary we can maximize the utilization of each spindle within the stroke. Whilst drilling on one side/flange it is possible to perform other operations that require an interpolation on one of the other sides of the beam being processed. New innovations have been implemented in Endeavour GANTRY design to increase the productivity. Faster drilling speeds at minimum cost with indexible tools New helical milling features (min-max diameter) New milling applications for copes Weld preparation possibility Faster scribing speed New universal tool holder Slotting in any direction Automatic detection of the profile size Processing of tapered beams Option for camber and unequal flanges
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123
  • PROFILE DRILLING UNIT
    The latest in beam processing FICEP Vanguard is a new three spindle drilling line for the processing of beams and shaped rolled sections. With the new innovations and the modular structure it is a significant step forward in beam processing. The Vanguard is compact, essential, linear and veryhigh tech with its new Direct Drive motors. The VANGUARD beam drilling lines are equipped with automatic tool-changer on each head and in addition to drilling they can also carry out milling, tapping, countersinking and scribing in order to mark material with part numbering or layout marking for welding and fit up purposes. The VANGUARD can be easily coupled with band saws and coping robots to create very powerfull and flexible working units managed with one CNC control unit to cover e.g.: straight or mitred cuts (+45/-60 degrees) plasma or oxy thermal cutting to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123
  • FICEP AUTOMATIC CNC DRILLING UNIT FOR BEAM, PROFILE, CHANNEL, AND PLATE (WITH TAPPING, MILLING, COUNTERSINKING FUNCTIONS)
    FICEP has manufactured this machine for more than thirty years and it has become one of the benchmarks for every machine tool manufacturer. Automatic CNC beam line for drilling shaped and flat profiles. FICEP Excalibur is the first monospindle gantry drilling line to process beams for the steel construction industry working with the cantilever system. The machine is hanging on and moves along its loading table. This simple and brilliant solution to small and mid-size steel Thanks to a set of wheels mounted on bearings, the drilling unit main body slides on a sturdy support crossing the loading table. This support is equipped with a rack that and pinion that guarantees the machine precise movement. An electro-mechanical sensor surveys the piece origin and allows to start the working cycle. The piece to be processed does not move and it's strongly clamped in the working position by an automatic double-effect hold-down (top and bottom clamping). ADVANTAGES OF THE SYSTEM Reduced footprint. The Excalibur only requires 50% of the space of a conventional beam drilling line. No manual programming is required. The CNC automatically handles the programming of drilling, pointing, tapping, countersinking, milling (Excalibur 12) and scribing (Excalibur 12) operations. No set up. The Excalibur features not one but two hydraulic clamps that are positioned automatically as part of the movable spindle assembly. This eliminates any requirement for the operator to clamp the piece manually. Easy material loading. The parts to be processed can be positioned anywhere along the length of the table datum as the system automatically locates the piece origin prior to drilling. Versatility. Short pieces can be placed along the table in multiples, thereby allowing the operator to continually rotate pieces while the system is drilling. The excellent productivity. Excalibur typically generates the production of 8 to 10 employees with manual methods. High drilling performances. Drilling up to 40mm holes. The spindle’s 3500 RPM speed allow the use of high performance carbide insert tools that require higher spindle feeds and speeds.(Excalibur 12). Remote system diagnostics. FICEP control system features remote diagnostic capability. Through a simple phone or network connection, our service support team can perform the same diagnostic routines that we could perform if we were standing at your drill. Automatic compensation for out of square sections. The material probe contact location is totally programmable. This, in conjunction with our software for out of square sections, eliminates the need for the operator to try to determine where the section’s zero point is located and then have to manually manipulate the CNC program. This feature can also be used to address sections that have been coped prior to drilling. Positioning accuracy. The spindle axes positioning is guaranteed by ball screw and CNC controlled servo-motor, the spindle-holding carriage slides on self-lubricating high precision prismatic guides. Drills can be internally and/or externally lubricated thanks to a centralised pressure system installed on board of the machine. The machine moves over the floor level without interfering with drill chips or with anything else lying on the floor.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123
  • CNC DRILLING MACHINE FOR H BEAMS MODEL TSWZ700
    Applicable industry:
    Used for the drilling processing of H-shape steel, box beam and channel steel of steel structure, bridge, three dimensional garage and petrol platform. Product feature:
    1.Equipped with three drilling head, the drilling procedure finished after the work piece going through the equipment.
    2. Three drilling head can drill holes simultaneously, and adopt self-controlled stroke drilling head.
    3. No need to set thickness of work piece and length of drilling, automatically finish the transfer of rapid feeding and work feeding, and with high efficiency.
    4. CNC & PLC systems, LCD display, programming Microsoft based on WINDOWS platform, fast and convenient programming, and visual previewing.
    5. Programming Microsoft is not depend on CPU equipment, can be installed in any computer to carry out programming off-site, direct copy or network transmission to the equipment to realize.
    6. Each drilling head, equipped with professional main shaft speed-reducing-motor from famous products abroad.
    7. Main machine, hydraulic pressure, electric components are famous products domestic and abroad. Product Basic Parameter: Model TSWZ700 H-beams Max. (web height × flange width) (mm) 700x400 Min. (web height × flange width) (mm) 100x50 Min. length of workpiece (mm) 1800 Max. weight of workpiece (kg) 5000 Drilling dia. (mm) Φ12.5~Φ30 Feeding speed(mm/min) 20~300 No. of spindle One spindle on each of three sides (top,left,right) Total: 3 spindles Rotation speed (stepless speed adjustment)(rpm) 180~560 Feeding movement speed (mm/min) 20~300 Max. feeding stroke (mm) 280 Power of each spindle (kW) 4 No. of CNC axis 4 Stroke of left/right spindles (Above vertical base-level) (mm) 20~420 Stroke of top spindle (Beyond horizontal base-level) (mm) 30~630 Morse taper 2#, 3# Total power (kW) 27 Feeding type NC carriage feeding, 20-300mm/min Overall dimensions (L×W×H) (mm) 3600x1500x2500 Total weight (kg) ≈7000
    • No.8299,Jingshi Road Jinan
    • 8653155611277
    • 8653155611266
  • CNC H BEAM DRILLING AND MARKING MACHINE MODEL TSWZ1000/TSWZ1250
    Applicable industry:
    Used for the drilling processing of H-shape steel, box beam and channel steel of steel structure, bridge, three dimensional garage and petrol platform. It is designed for medium size steel fabricators desiring to increase profitability and throughput (tons-per-month) in today’s extremely competitive market. TSWZ1000 eliminates time-consuming manual beam layout and hole drilling, formerly done by mag drills and/or hydraulic punches. Product feature:
    1. Equipped with three drilling head, which can provide high efficient drilling capacity with wide range of hole diameters. All these 3 drilling units can work simultaneously on the web and flanges of the beam. There're two measurement discs which are equipped with encoders, being fixed front and back of the machine to measure the length for drilling. 
    2. Three drilling head can drill holes simultaneously, and adopt self-controlled stroke drilling head. No need to set thickness of work piece and length of drilling, automatically finish the transfer of rapid feeding and work feeding, and with high efficiency.
    3. CNC Controlled marking unit being equipped on the unloading roller to mark pre-programmed numbers/characters on the flange of the beam. The marking depth is 1.5mm, which is clear enough after surface treatment like sand/shot blasting, and HD Galvanizing.
    4. PLC systems, LCD screen display, programming Microsoft based on WINDOWS platform, fast and convenient programming, and visual previewing.
    5. Programming Microsoft is not depend on CPU equipment, can be installed in any computer to carry out programming off-site, direct copy or network transmission to the equipment to realize.
    6. Each drilling head, equipped with professional main shaft speed-reducing-motor from famous products abroad.
    7. Main machine, hydraulic pressure, electric components are famous products domestic and abroad. Specifications: Model TSWZ1000 TSWZ1250 Work piece size H-beams Max. (web width×flange height) (mm) Max. 1000x500 1250x600 Min. 150x75 Length (mm) Auto feeding ≥3000 Manual feeding ≥690 Max. workpiece weight (kg) 12000 15000 Thickness of web & flange (mm) 80 Drilling dia. (mm) Vertical drilling Φ12~Φ33.5 Horizontal drilling Φ12~Φ26.5 Marking function No. of Characters 36 characters Characters Size Φ10 mm Imprinting Depth 0.8mm~ 1.5mm Drilling spindles No. of spindle One spindle on each of three sides (top,left,right) Total: 3 spindles Rotation speed (stepless speed adjustment) (rpm) 180~650 Spindle motor power (kW) 3 x 4 kW Max. feeding stroke (mm) (Left & right):140           (Vertical): 325 Feeding speed(mm/min) 20~300 Movement of left/right spindle (mm) In the direction of workpiece length:520 Above vertical base-level:30~470 Above vertical base-level:30~570 Movement of top spindle (mm) In the direction of workpiece length:520 Beyond horizontal base-level: 45~910 Beyond horizontal base-level: 45~1160 Overall dimensions (L×W×H) (mm) 4550x3050x3520 4800x3050x3520 Drilling head cooling way Compressed air + atomized drilling fluid Air pressure (Mpa) 0.6 X axis servo motor power 5kW Oil pump motor power 2.2kW Oil pump pressure 3.5-4MPa Processing precision Allowance of neighbor holes distance<±0.5mm In length of 10m, allowance of any holes distance <±1mm Total power (kW) 34 Machine weight (kg) Appr.7000 Appr.8000  
    • No.8299,Jingshi Road Jinan
    • 8653155611277
    • 8653155611266
  • BEAM DRILLING MACHINE
    The latest in beam processing FICEP Vanguard is a new three spindle drilling line for the processing of beams and shaped rolled sections. With the new innovations and the modular structure it is a significant step forward in beam processing. The Vanguard is compact, essential, linear and veryhigh tech with its new Direct Drive motors. The VANGUARD beam drilling lines are equipped with automatic tool-changer on each head and in addition to drilling they can also carry out milling, tapping, countersinking and scribing in order to mark material with part numbering or layout marking for welding and fit up purposes. The VANGUARD can be easily coupled with band saws and coping robots to create very powerfull and flexible working units managed with one CNC control unit to cover e.g.: straight or mitred cuts (+45/-60 degrees) plasma or oxy thermal cutting to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123
  • CNC DRILLING MACHINE FOR BEAMS MODEL TSD300/TSD300/9
    Machine Description:   The machine is mainly used for drilling holes on H beams, channel beams, square steel tubes, rectangular steel tubes and angle bars. It is adopts 9 spindles for drilling holes at three different surfaces, each surface has three spindles and can install three different sizes of drill bits. It has high processing efficiency and accuracy, convenient to operate and widely used in buildings, bridge, tower mast, grid rack and so on. Machine Features: ● The machine consists of upper unit, left unit, right unit and spindle box. It can drill holes at the horizontal direction and vertical direction. The spindle in each box can work together or separately which improves the efficiency greatly. The machine has three spindles on each spindle box controlled by the hydraulic cylinder automatically, each spindle can installed three different drills to drill three different holes by per clamping. ● The machine can drill three surfaces at the same time which improves production efficiency greatly. ● The CNC feeding device consists of gear, servo motor, manipulator and other components. The workpiece is hold by the manipulator, driven by the servo motor and transmitted by gear-rack device. The system can infeed the workpiece at X axis direction and ensure the accuracy of the drilling. Main Technical Parameter: Model TSD300/9 TSD300 Workpiece’s parameters Max. width(mm) 300 300 Max. height(mm) 300 300 Min. length of auto infeeding(mm) 1500 1500 Max. length(mm) 8500 6000 Spindle No.s 9 3 Spindle motor power(kW) 5.5 4 Each spindle RPM range(r/min) 180~560 180~560 Drilling diameter range(mm) Ø12~ Ø30 Ø12~ Ø30 CNC axis X axis Servo motor’s power(kW) 4.5 5 Max. Speed(m/min) 40 40 Y axis Servo motor’s power(kW) 1.5 1 Max. Speed(m/min) 10 10 Z,W axis Servo motor’s power(kW) 1.5 1.5 Max. Speed(m/min) 10 10 Overall size(LxWxH) (m) Approx. 24x3.8x2.8 Approx. 20x4.3x2.2 Total power (kW) Aprrox. 31 Aprrox. 27 Weight (ton) Aprrox. 11 Aprrox. 10
    • No.8299,Jingshi Road Jinan
    • 8653155611277
    • 8653155611266
  • MILLING MACHINE
    The latest in beam girder processing FICEP ENDEAVOUR GANTRY drill is the ultimate technology designed by FICEP for the processing of welded girder beams and welded structures of large dimensions. Typically in the fabrication of steel bridges or big trusses the finished part reaches dimensions that could be covering volumes of 4000 mm x 2000 mm with lengths that could reach 35.000 mm. Bridge girders could be cambered and curved along the length, box girders might require patterns of holes or also face milling, tub girders require to be positioned and handled with care to drill patterns for splice plates on the flanges and on the web, trusses might need to be faced mill and drilled on the connection points. All the above mentioned parts have something in common apart from the machining operations that is the weight, the volume occupied and the difficulty to handle shape and geometry. The Endeavour gantry girder drill over pass this issue by avoiding the material movement through the machine like in the traditional beam lines. The Gantry structure simply moves around the piece itself. The modular, beam frame accommodates up to three very high tech Direct Drive spindles. The power of the motor and the speed of positioning together with the new rack and pinion driving cinematics give a feeling of silence and speed under control never felt before. New auxiliary axes The three spindles are optionally equipped with a new additional auxiliary axis that allows independent control of the spindle over a 250 mm stroke. By this method with the beam being stationary we can maximize the utilization of each spindle within the stroke. Whilst drilling on one side/flange it is possible to perform other operations that require an interpolation on one of the other sides of the beam being processed. New innovations have been implemented in Endeavour GANTRY design to increase the productivity. Faster drilling speeds at minimum cost with indexible tools New helical milling features (min-max diameter) New milling applications for copes Weld preparation possibility Faster scribing speed New universal tool holder Slotting in any direction Automatic detection of the profile size Processing of tapered beams Option for camber and unequal flanges
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123
  • PROFILE DRILLING MACHINE
    The latest in beam processing FICEP Liberty is a new three spindle drilling line for the processing of beams and shaped rolled sections. With the new innovations and the modular structure it is a significant step forward in beam processing. The Liberty is compact, essential, linear and veryhigh tech with its new Direct Drive motors. The power of the motor and the speed of positioning together with the new rack and pinion driving cinematics give a feeling of silence and speed under control never felt before. The Liberty can be easily coupled with band saws and coping robots to create very powerfull and flexible working units managed with one CNC control unit to cover e.g.: - Straight or mitred cuts (+45/-60 degrees) - plasma or oxy thermal cutting to automatically cut shapes such as coping or flange thinning, ratholes, weld prepping, splitting in the section.
    • Via Giacomo Matteotti, 25 Gazzada Schianno
    • +852 25446888
    • +852 25445123
  • VERNET BEHRINGER /HD-S 3 SPINDLE BEAM LINE
    Vernet Behringer (France) HD-s Beamline up to 400mm Beams, Angles, Channel for Smaller Profiles to Increase Capacity & Improve Schedule Vernet Behringer’s HD-S structural steel beam line has 3 drilling spindles with extra machining capacity.  The drilling spindles’ travelling X-axis of 150mm is also available as an option. The Vernet Behringer HD-S beam line is a compact drilling machine for smaller profiles that has been inspired from the HD-X evo drilling-milling machine.  The specification is suitable for small-to medium steel fabricators looking for a versatile machine with a compact footprint.   The Vernet Behringer HD-S beam line is the ideal entry style machine for smaller workshops. It will complement any steel service centre or steel processing machinery to process small profiles and free capacity on the existing machinery fleet. The option of having travelling X-Axis spindles with 150mm travel allows for V-scoring layout marking of add-on parts. This machine can process angles up to 300mm as an alternative to Vernet Behringer’s more productive and dedicated VP-2X drilling-sawing angle line. There is no better all purpose alternative on the market so it is time to invest with the originator and not the imitator! Ask us how your business can increase capacity by 30%, improve scheduling and reduce costs by 30% without increasing the workshops headcount or footprint.
    STRATEGY CONSIDERATION - Specialist Machinery Sales has clients that are investing in the Behringer bandsaw first and then retrofitting the Vernet Behringer HD-S beam line with plug-and-play options at a later stage.

    What it Does Q1. Why is the Vernet-Behringer HD-S aimed at smaller workshops?
    A1. Every workshop needs to have its labour and machinery assets deployed correctly and utilised effectively and profitably. Fabricators that specialise in lighter fabrications such as schools, light commercial and domestic markets can now invest in a cost effective beam line to process and machine a variety of small- to medium sized profiles with competitive advantage.    The Vernet Behringer HD-S is the ideal machine for the workshop fabricating 30-50 ton per week.  Steel will be fabricated faster on a Vernet Behringer HD-S than it’s nearest rival.  Fabricators will not be waiting for steel to fabricate, and customers’ delivery schedules can be met while deploying fewer welders on the workshop floor.
    Q2. How does the Vernet Behringer HD-S beam line increase capacity by 30%, improve schedule by 30% and reduce cost by 30%?
    A2.  How does the Vernet Behringer HD-S beam line increase capacity by 30%, improve schedule by 30% and reduce cost by 30%? The Vernet Behringer HD-S 3 spindle beam line is the only machine in its class that offers 150mm travelling X-axis.  This allows the fabricator to V-score add-on part layout marking on three sides of the beam.  Review the case study on how a fabricator can re-task 25 man hours for every 500 add-on parts fabricated and assembled listed on profit and proof;   Retask 25 man-hours for every 500 add-on parts fabricated and assembled
    Q3. How does the Vernet Behringer HD-S beam line automate functions that are currently performed on the workshop floor by expensive skilled labour? 
    A3. The Vernet Behringer HD-S with travelling X-axis can re-task man hours from a workshop when deploying the following machining functions:   Machine full penetration welding at end of the flange. Automate drilling with 3 spindles simultaneously instead of using magnetic-based drills on a workshop floor. Machine slots in the flange or web. Machine slots in the end of square tube so cleats can be fitted and welded into the slot that was machined on the HD-S. Machine holes that are larger than the maximum drill diameter size. V-score layout marking for add-on parts on three sides of the beam (the Vernet-Behringer HD-S is the only machine in its class with this functionality). With the Vernet Behringer HD-S, man hours previously used for magnetic based drills, hand held oxy and plasma torches will be re-tasked from the workshop floor and your bid-to-win ratio will improve. When your business requires less man hours to fabricate and deliver the next 150-ton project, you will win more work and make more money than your natural competitor. This is what competitive advantage looks like.
    How it Works The variety of tasks that every structural fabricator has traditionally relied upon manual labour to carry out can now be automated on a Vernet-Behringer beam line. This can now be fully automated and re-task and increase the value of man-hours from your workshop. Extensive testing, proving and delivery in all aspects over a number of years in fabricators workshops has built a diverse specification to meet your business performance outcomes and provide the competitive edge from automating. 1. HD-S Beam line Vernet Behringer Brochure 2. HD-S Beam Line Presentation 2016 3. VERNET  Structural Steel Processing Machinery Brochure 4. View Partners 4 Steel Brochure 5. SMS Metalworking Machinery Capabilities & Brochure
    Profit & Proof Ensuring correct selection of any new asset is crucial, for both efficient use of capital and relevance of the automation process. SMS will work with you to apply the necessary metrics that will highlight what improvements can be made as well as how to achieve them. Auditable, deliverable, measurable and evidence based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man hours reduced from a Vernet-Behringer structural steel beam line. The SMS Flexibility Study will evaluate your current position and on going strategy, we will then assess any gaps to successfully deliver to your business and your clients.

    Click the case studies to see the positive gains your competitors are making: 
    1. Re-task 35 man hours every 15 ton of fabricated steel! 2. Re-task 25 man hours for every 500 add-on parts fabricated and assembled! 3. Avoid Suffering From Buying The Wrong Beam Line 4. Three spindle beam line comparison to single spindle beam line Case Study 5. Get Metal Work and Keep It 6. How Does Your Business Select the Correct Machine?
    7. How Do I Recognise Good Advice for my Business?

    Ask to see time studies and software demonstrations today.
        
    • - Sidney
    • 61 08 61605963
    • +61 08 61605963