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Peralatan Dan Mesin Dishing & Flanging

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    If your current manufacturing process requires you to weld rolled angles on to the ends of your tubes to produce a flanged tube, Blue Valley Machine & Manufacturing can save you time and money. Since 1965, Blue Valley has been building a specialty machine that is used widely by tube axial fan manufacturers and a variety of other industries that require a fabricated, flanged tube in their product line. The Blue Valley Tube Flanger is easy to operate and, for example, will create a flange on the ends of a 30" (760 mm) diameter tube in 3 to 4 minutes. A clean and precise flange on one or both ends of the tube has a neater, cleaner appearance...the sign of a superior quality finished product. The standard Blue Valley Tube Flanger will flange one or both ends, individually, of prepared tubes in a range of sizes, from 15" (380 mm) up to 60" (1525 mm) in diameter. A 12" (300 mm) minimum diameter capacity is a factory installed option at time of purchase. Tube lengths, from 8" (205 mm) up to 60" (1525 mm) can be flanged with standard length upper channels. Tube thickness, from 1/16" (1.5mm) to 1/4"(6mm) can be flanged from mild steel. Other materials such as aluminum, galvanized steel and stainless steel are also suitable for use in the Blue Valley Tube Flanger. Flange heights are primarily determined by the diameter of the tube, a good rule of thumb is 7 to 8 percent of the diameter equals the maximum height of flange before the tube will distort. A material that is high in ductility will also be beneficial. A flange height of 2 1/4" (57 mm) is the maximum the machine will allow.
    From more than 80 years we are building metal forming machines having as a main goal the best customer satisfaction. Today, more than ever, research, development and design are aiming at the production of long term reliable flanging machines with the highest performances also under heavy loads. The PARMIGIANI FM – hy hydraulic flanging machines design combines a solid frame with the most updated technological innovation so as to respond to the highest productivity standards and the most stringed tolerances in working precision.
    The vast majority of large dished and flanged ends produced in the world today are manufactured with BOLDRINI equipment. BOLDRINI gained the leadership on this market, as heads dished and flanged with BOLDRINI machines can be produced according to worldwide standard specifications with very tight tolerances and perfectly smooth surfaces. The machine design takes into account, simple operation and high productivity. BOLDRINI Flanging Machines are available with capacities in cold forming ranging from 2mm to 80mm, and hot forming up to 200mm: ASME 2:1 elliptical heads up to 8000mm in diameter. The range of special flanging equipment, designed for cone production, has the capability of flanging ends up to 12000mm maximum diameter on the horizontal axis or up to 7000mm length in a tilted position. A BOLDRINI Press and Flanging Machine exceeds twice the maximum capacity of any other manufacturer.
    • Via Giovanni Boccaccio, 29 Milano

    The Model 10 is unique when compared to the other machines we manufacture, because it employs a spinning method to form the work piece. Using a tracing valve, similar to what is used on a profile mill, the Model 10 is capable of automatically following the profile of the upper forming die. The accurate repeatability and speed of operation are superior to most competitors machines. Additionally, higher straight flanges are another advantage that the Model 10 has to offer.
    • Akçalar Sanayi Bölgesi Naldöken Cad. No: 10 Nilüfer

    Sertom has designed a full range of machines, composed of three utensils, for the production of various flanged bottoms - a press with fixed frame and cylinder, a hydraulic manipulator and a flanging machine. Starting from a flat round plate, the first two work machines work synchronously to form the bottom, with varying radius according to need. Flanging commences once the contouring phase is over, which means that a special machine forms the bottom coupling flange with the tank.
    • Via Enrico Mattei 16/b Collebeato

    Ercolina’s EFB220 uniformly cold forms a variety of materials including stainless, steel, copper and aluminum to 90° flanges in tubes 20 to 220 millimeter diameter with maximum wall thickness of 5 mm thick. The innovative forming process uses a series of double conical tools to avoid swelling and deforming the flange. Greater accuracy with minimum deformation results in less post-forming operations and higher productivity. The EFB220 is equipped with a PLC control with 5.7″ touch screen to easily control settings and machine operation.
    • Loc, Annunziata snc Piedimonte S. Germano

    HIGH QUALITY FLANGING MACHINE Roccia flanging machines to form dished ends up to 50mm of thickness.
    • Via dell artigianato n. 30 S.Albano Stura

    DISHED HEADS / DISHED ENDS MACHINES POWER AND PRECISION The machine frame built of high strength materials by Mig welding. The frame welded and stress relieved prior to machining in order to meet tight manufacturing tolerances for appropriate assembling and maintenance.
    • Via dell artigianato n. 30 S.Albano Stura

    Fully hydraulical system working BFM model flanging machine is using tank and boiler bottoms contruction. Machine makes flanging at the end of the circle plate then get the required radiuses.
    The machine frame built of high strength materials by electro welding and stress relieved prior to the machining in order to meet tight manufacturing tolerances for sensitive flanging process. Upper and lower head holder slides on the main body structure for stiffness and lower vibration during flanging. Both upper and lower head holders powered by hydraulic motors for vertical movement and clamps the head by hydraulic cylinders. Knuckle roll is powered by radial piston by hydraulic motors for high speed of rotation and high torque. Flanging roll is powered by three cylinders for vertical and horizontal direction and slides between two main bodies. Both rolls are made of special chemical for long time corrosion resistance Centralised greasing system. Lower supporting rolls are powered by hydraulic cylinders to support the head during flanging. Hydraulic system consist of radial piston pump, oil tank level gauge, filter with impurity signal and worldwide known brands.
    • Akçalar Sanayi Bölgesi Naldöken Cad. No: 10 Nilüfer

    FACCIN is the ideal partner when investing in a modern dished end fabrication line. Over 30 years experience and a long line of satisfied customers is your guarantee for the quality of the product. Our many installations are also a source of new innovation for dedicated custom built solutions. FACCIN circular shears are suitable for cutting the disks before the dishing operations. Loading and unloading can be automated to reduce cutting cycle times; FACCIN automatic flanging machines range from 6mm (1/4”) to 45mm (1 3/4”) cold forming and heavier when using the hot forming process. FACCIN hydraulic presses, model PPM, range up to 1,650 tons and are versatile enough to be used for dishing, straightening and swaging operations. FACCIN automatic manipulators and global plate handling systems complete the FACCIN range for the total automation of the whole manufacturing process.
    The machine frame built of high strength materials by electro welding and stress relieved prior to the machining in order to meet tight manufacturing tolerances for sensitive pressing positions The dies are made of special chemical for long time corrosion resistance Safety barriers are at the top of the press body and stair for maintenance All cylinder bodies and pistons are hardened and tempered, chrome plated and grounded Low number of greasing points by using self-lubricated components and gives long lifetime Easy to operate main cylinder, manipulator positions, to stop/start at any position, and diagnostic/alarms of all the functions Our dies are bigger than standard dies so labour is 50% less than as standard process  
    • Akçalar Sanayi Bölgesi Naldöken Cad. No: 10 Nilüfer

    The SF is a range of patented machines to produce flanged and punching cylinders. Almost any flange shape on a product can be produced with SF machines. In addition, they are manufactured more efficiently, resulting in lower costs. They replace both the flange manufacturing (by bending, welding, drilling and turning) and the welding of the flange on to the cylinder. The SF machines have many types of tooling, allowing for different styles of flange, such as grooves for sealing or different styles angels. Another option is producing light angle rings from sheet material. Costs can be reduced by up to half by using SF machines instead of conventionally manufacturing flanged cylinders or pipes. For a 500 mm diameter cylinder and a flange with holes, manufacturing time is less than 10 minutes, producing a very high quality flanged cylinder. Because the cylinder is held in the machine by an expanding unit, the tolerances on the roundness are extremely good.
      The electro-welded frame is made of ST 52-3 special steel making the machine robust and solid Shaping Rolls, designed as per the radius requested are made of strenghened, induction hardened steel with uniform 60 HRC hardness Material centralization mechanism moves upwords and downwords or/and forward and backwards by manually While flanging, metarials movement is one way and it is clockwise Hydraulic and electrical control systems are located on the machine Bottom roll group has standard number of rotation Greasing of the machine needs to be done by the operator manually Working pressure of hydraulic system and the movement of hydraulic cylinders are controlled from control panel on the machine Bottom roll is driven, top roll is non-driven Metarial should be drilled from the center in order to be fixed on the machine.  
    • Akçalar Sanayi Bölgesi Naldöken Cad. No: 10 Nilüfer